TOYOTA HILUX 2005 2006 2007 2008 2009 * FACTORY SERVICE / REPAIR / SHOP MANUAL - HILUX VIGO - YEARS 05 06 07 08 09 - BEST MANUAL

TOYOTA HILUX 2005 -2009 (2005 2006 2007 2008 2009) * DIY (DO-IT-YOURSELF) FACTORY SERVICE MANUAL / REPAIR MANUAL / SHOP MANUAL - HILUX VIGO - YEARS 05 06 07 08 09 - DOWNLOAD!

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SERVICE MANUAL COVERS:
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INTRODUCTION
SERVICE SPECIFICATIONS
ENGINE
TRANSMISSION
DRIVE LINE
SUSPENSION & AXLE
BRAKE
STEERING
HEATER & AIR CONDITIONING SYSTEM
RESTRAINTS
SECURITIES
CRUISE CONTROL SYSTEM
BODY ELECTRICAL
BODY


DETAILED TABLE OF CONTENTS (TOC) INCLUDE:

JUST A FEW PAGES OF DETAILED TOC IS GIVEN BELOW AS TOC ITSELF RUNS PAGES:

STANDARD BOLT HOW TO DETERMINE BOLT STRENGTH
SPECIFIED TORQUE FOR STANDARD BOLTS
HOW TO DETERMINE NUT STRENGTH
1GR-FE ENGINE CONTROL SYSTEM SERVICE DATA

1KD-FTV ENGINE CONTROL SYSTEM SERVICE DATA

2KD-FTV ENGINE CONTROL SYSTEM SERVICE DATA

1TR-FE ENGINE CONTROL SYSTEM SERVICE DATA

2TR-FE ENGINE CONTROL SYSTEM SERVICE DATA

1GR-FE ENGINE MECHANICAL SERVICE DATA

1KD-FTV ENGINE MECHANICAL SERVICE DATA

2KD-FTV ENGINE MECHANICAL SERVICE DATA

1TR-FE ENGINE MECHANICAL SERVICE DATA

2TR-FE ENGINE MECHANICAL SERVICE DATA

1GR-FE FUEL SERVICE DATA

1KD-FTV FUEL SERVICE DATA

2KD-FTV FUEL SERVICE DATA

1TR-FE FUEL SERVICE DATA

2TR-FE FUEL SERVICE DATA

1GR-FE EMISSION CONTROL SERVICE DATA

1KD-FTV EMISSION CONTROL SERVICE DATA

1TR-FE EMISSION CONTROL SERVICE DATA

2TR-FE EMISSION CONTROL SERVICE DATA

1GR-FE INTAKE SERVICE DATA

1KD-FTV INTAKE SERVICE DATA

2KD-FTV INTAKE SERVICE DATA

1GR-FE EXHAUST SERVICE DATA

1KD-FTV EXHAUST SERVICE DATA

2KD-FTV EXHAUST SERVICE DATA

1TR-FE EXHAUST SERVICE DATA

2TR-FE EXHAUST SERVICE DATA

1GR-FE COOLING SERVICE DATA

1KD-FTV COOLING SERVICE DATA

2KD-FTV COOLING SERVICE DATA

1TR-FE COOLING SERVICE DATA

2TR-FE COOLING SERVICE DATA

1GR-FE LUBRICATION SERVICE DATA

1KD-FTV LUBRICATION SERVICE DATA

2KD-FTV LUBRICATION SERVICE DATA

1TR-FE LUBRICATION SERVICE DATA

2TR-FE LUBRICATION SERVICE DATA

1GR-FE IGNITION SERVICE DATA

1TR-FE IGNITION SERVICE DATA

2TR-FE IGNITION SERVICE DATA

1GR-FE STARTING SERVICE DATA

1KD-FTV STARTING SERVICE DATA

2KD-FTV STARTING SERVICE DATA

1TR-FE STARTING SERVICE DATA

2TR-FE STARTING SERVICE DATA

1GR-FE CHARGING SERVICE DATA

1KD-FTV CHARGING SERVICE DATA

2KD-FTV CHARGING SERVICE DATA

1TR-FE CHARGING SERVICE DATA

2TR-FE CHARGING SERVICE DATA

A340F AUTOMATIC TRANSMISSION SERVICE DATA

A750E AUTOMATIC TRANSMISSION SERVICE DATA

A750F AUTOMATIC TRANSMISSION SERVICE DATA

CLUTCH SERVICE DATA

G50 / G55 MANUAL TRANSMISSION SERVICE DATA

R150 / R151 MANUAL TRANSMISSION SERVICE DATA

R150F / R151F MANUAL TRANSMISSION SERVICE DATA

VF2A TRANSFER SERVICE DATA

PROPELLER SHAFT SERVICE DATA

DRIVE SHAFT
DIFFERENTIAL SERVICE DATA

AXLE SERVICE DATA

SUSPENSION SERVICE DATA

TIRE AND WHEEL SERVICE DATA
BRAKE CONTROL
BRAKE SERVICE DATA

PARKING BRAKE SERVICE DATA

STEERING COLUMN SERVICE DATA

POWER STEERING SERVICE DATA

AIR CONDITIONING SERVICE DATA

SUPPLEMENTAL RESTRAINT SYSTEM
SEAT BELT
CRUISE CONTROL
WIPER AND WASHER
METER
HORN
WINDSHIELD / WINDOWGLASS
INSTRUMENT PANEL
SEAT
ENGINE HOOD / DOOR
EXTERIOR

Section Title Contents
1GR-FE ENGINE CONTROL SYSTEM SFI SYSTEM PRECAUTION
DEFINITION OF TERMS
PARTS LOCATION
SYSTEM DIAGRAM
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
BASIC INSPECTION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0010 P0335
P0020 P0339
P0011 P0340
P0012 P0342
P0021 P0343
P0022 P0345
P0016 P0347
P0018 P0348
P0031 P0351
P0032 P0352
P0051 P0353
P0052 P0354
P0037 P0355
P0038 P0356
P0057 P0420
P0058 P0430
P0100 P0443
P0102 P0500
P0103 P0504
P0110 P0505
P0112 P0560
P0113 P0604
P0115 P0606
P0117 P0607
P0118 P0657
P0116 P0617
P0120 P0660
P0122 P2102
P0123 P2103
P0220 P2111
P0222 P2112
P0223 P2118
P2135 P2119
P0136 P2120
P0137 P2122
P0138 P2123
P0156 P2125
P0157 P2127
P0158 P2128
P0171 P2138
P0172 P2121
P0174 P2195
P0175 P2196
P0230 P2197
P0300 P2198
P0301 P2238
P0302 P2239
P0303 P2241
P0304 P2242
P0305 P2252
P0306 P2253
P0327 P2255
P0328 P2256
P0332 P2A00
P0333 P2A03
ECM Power Source Circuit
Fuel Pump Control Circuit
MIL Circuit
MASS AIR FLOW METER COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
CRANKSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THROTTLE BODY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
KNOCK SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTEGRATION RELAY COMPONENTS
ON-VEHICLE INSPECTION
FUEL PUMP RELAY COMPONENTS
ON-VEHICLE INSPECTION
ECM COMPONENTS
REMOVAL
INSTALLATION
ACCELERATOR PEDAL ROD COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
Section Title Contents
1KD-FTV ENGINE CONTROL SYSTEM ECD SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
BASIC INSPECTION
REGISTRATION
INITIALIZATION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0045/34 P0183/39
P0087/49 P0200/97
P0190/49 P0234/34
P0192/49 P0299/34
P0193/49 P1251/34
P0088/78 P0335/12
P1229/78 P0339/13
P0093/78 P0340/12
P0095/23 P0488/15
P0097/23 P0500/42
P0098/23 P0504/51
P0100/31 P0606
P0102/31 P0607/89
P0103/31 P1611/17
P0105/31 P0627/78
P0107/35 P1601/89
P0108/35 P2008/58
P0110/24 P2120/19
P0112/24 P2122/19
P0113/24 P2123/19
P0115/22 P2125/19
P0117/22 P2127/19
P0118/22 P2128/19
P0120/41 P2138/19
P0122/41 P2121/19
P0123/41 P2226/A5
P0168/39 P2228/A5
P0180/39 P2229/A5
P0182/39 U0001/A2
Engine Difficult to Start or Stalling
Black Smoke Emitted
Pre-heating Control Circuit
Rough Idling or Excessive Engine Vibrations
Engine Knocking or Rattling
Lack of Power or Hesitation
EGR Control Circuit
ECM Power Source Circuit
Starter Signal Circuit
MIL Circuit
MASS AIR FLOW METER COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
CAMSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CRANKSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTAKE AIR TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
DIESEL THROTTLE BODY COMPONENTS
REMOVAL
INSTALLATION
INTEGRATION RELAY ON-VEHICLE INSPECTION
ECM COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
ACCELERATOR PEDAL ROD COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
Section Title Contents
2KD-FTV ENGINE CONTROL SYSTEM ECD SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
BASIC INSPECTION
REGISTRATION
INITIALIZATION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0087/49 P0200/97
P0190/49 P0335/12
P0192/49 P0339/13
P0193/49 P0340/12
P0088/78 P0488/15
P1229/78 P0500/42
P0093/78 P0504/51
P0105/31 P0606
P0107/35 P0607/89
P0108/35 P1611/17
P0110/24 P0627/78
P0112/24 P1601/89
P0113/24 P2120/19
P0115/22 P2122/19
P0117/22 P2123/19
P0118/22 P2125/19
P0120/41 P2127/19
P0122/41 P2128/19
P0123/41 P2138/19
P0168/39 P2121/19
P0180/39 P2226/A5
P0182/39 P2228/A5
P0183/39 P2229/A5
Engine Difficult to Start or Stalling
Black Smoke Emitted
Pre-heating Control Circuit
Rough Idling or Excessive Engine Vibrations
Engine Knocking or Rattling
Lack of Power or Hesitation
ECM Power Source Circuit
Starter Signal Circuit
MIL Circuit
CAMSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CRANKSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTAKE AIR TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
DIESEL THROTTLE BODY COMPONENTS
REMOVAL
INSTALLATION
INTEGRATION RELAY ON-VEHICLE INSPECTION
ECM COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
ACCELERATOR PEDAL ROD COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
Section Title Contents
1TR-FE ENGINE CONTROL SYSTEM SFI SYSTEM PRECAUTION
DEFINITION OF TERMS
PARTS LOCATION
SYSTEM DIAGRAM
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
BASIC INSPECTION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0010/39 P0340/12
P0011/59 P0341/12
P0012/59 P0351/14
P0016/18 P0352/15
P0100/31 P0353/14
P0102/31 P0354/15
P0103/31 P0500/42
P0110/24 P0504/51
P0112/24 P0604/89
P0113/24 P0606/89
P0115/22 P0607/89
P0117/22 P0657/89
P0118/22 P2102/41
P0120/41 P2103/41
P0122/41 P2111/41
P0123/41 P2112/41
P0220/41 P2118/89
P0222/41 P2119/89
P0223/41 P2120/19
P2135/41 P2122/19
P0121/41 P2123/19
P0130/21 P2125/19
P0135/21 P2127/19
P0327/52 P2128/19
P0328/52 P2138/19
P0335/13 P2121/19
P0339/13
ECM Power Source Circuit
ECM Back-up Power Source Circuit
Fuel Pump Control Circuit
Fuel Injector Circuit
Starter Signal Circuit
MIL Circuit
TC and CG Terminal Circuit
MASS AIR FLOW METER COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CRANKSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THROTTLE BODY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
KNOCK SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTEGRATION RELAY COMPONENTS
ON-VEHICLE INSPECTION
ECM COMPONENTS
REMOVAL
INSTALLATION
ACCELERATOR PEDAL ROD COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
Section Title Contents
2TR-FE ENGINE CONTROL SYSTEM SFI SYSTEM PRECAUTION
DEFINITION OF TERMS
PARTS LOCATION
SYSTEM DIAGRAM
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
BASIC INSPECTION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0010/39 P0341/12
P0011/59 P0351/14
P0012/59 P0352/15
P0016/18 P0353/14
P0031 P0354/15
P0032 P0412
P0037 P0418
P0038 P0420
P0100/31 P0443
P0102/31 P0500/42
P0103/31 P0504/51
P0110/24 P0505
P0112/24 P0560
P0113/24 P0604/89
P0115/22 P0606/89
P0117/22 P0607/89
P0118/22 P0657/89
P0116 P0617
P0120/41 P1613
P0122/41 P2102/41
P0123/41 P2103/41
P0220/41 P2111/41
P0222/41 P2112/41
P0223/41 P2118/89
P2135/41 P2119/89
P0121/41 P2120/19
P0136 P2122/19
P0137 P2123/19
P0138 P2125/19
P0171 P2127/19
P0172 P2128/19
P0300 P2138/19
P0301 P2121/19
P0302 P2195
P0303 P2196
P0304 P2238
P0327/52 P2239
P0328/52 P2252
P0335/13 P2253
P0339/13 P2A00
P0340/12
ECM Power Source Circuit
ECM Back-up Power Source Circuit
Fuel Pump Control Circuit
Fuel Injector Circuit
Starter Signal Circuit
Variable Resistor Circuit
MIL Circuit
TC and CG Terminal Circuit
MASS AIR FLOW METER COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CRANKSHAFT POSITION SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THROTTLE BODY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
KNOCK SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTEGRATION RELAY COMPONENTS
ON-VEHICLE INSPECTION
ECM COMPONENTS
REMOVAL
INSTALLATION
ACCELERATOR PEDAL ROD COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
Section Title Contents
1GR-FE ENGINE MECHANICAL ENGINE INSPECTION
DRIVE BELT COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
VALVE CLEARANCE ADJUSTMENT
CAMSHAFT (for Bank 1) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT (for Bank 2) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE ASSEMBLY COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
REPAIR
Section Title Contents
1KD-FTV ENGINE MECHANICAL ENGINE ON-VEHICLE INSPECTION
DRIVE BELT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VALVE CLEARANCE ADJUSTMENT
TIMING BELT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CYLINDER HEAD COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
REPAIR
ENGINE ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
ENGINE UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
REPAIR
Section Title Contents
2KD-FTV ENGINE MECHANICAL ENGINE ON-VEHICLE INSPECTION
DRIVE BELT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VALVE CLEARANCE ADJUSTMENT
TIMING BELT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CYLINDER HEAD COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
REPAIR
ENGINE ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
ENGINE UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
REPAIR
Section Title Contents
1TR-FE ENGINE MECHANICAL ENGINE ON-VEHICLE INSPECTION
DRIVE BELT COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
CAMSHAFT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
ENGINE UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
REPAIR
Section Title Contents
2TR-FE ENGINE MECHANICAL ENGINE ON-VEHICLE INSPECTION
DRIVE BELT COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
CAMSHAFT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ENGINE ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
ENGINE UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
REPAIR
Section Title Contents
1GR-FE FUEL FUEL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
FUEL INJECTOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL PRESSURE REGULATOR COMPONENTS
REMOVAL
INSTALLATION
FUEL PRESSURE PULSATION DAMPER COMPONENTS
REMOVAL
INSTALLATION
FUEL FILTER COMPONENTS
REMOVAL
INSTALLATION
FUEL PUMP COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
FUEL PUMP RESISTOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1KD-FTV FUEL FUEL SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
FUEL INJECTOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL SUPPLY PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
COMMON RAIL COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL FILTER COMPONENTS
INSPECTION
REPLACEMENT
FUEL TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL COOLER COMPONENTS
REMOVAL
INSTALLATION
INJECTOR DRIVER COMPONENTS
REMOVAL
INSTALLATION
FUEL TANK COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2KD-FTV FUEL FUEL SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
FUEL INJECTOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL SUPPLY PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
COMMON RAIL COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL FILTER COMPONENTS
INSPECTION
REPLACEMENT
FUEL TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INJECTOR DRIVER COMPONENTS
REMOVAL
INSTALLATION
FUEL TANK COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1TR-FE FUEL FUEL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
FUEL INJECTOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL PRESSURE REGULATOR COMPONENTS
REMOVAL
INSTALLATION
FUEL FILTER COMPONENTS
REMOVAL
INSTALLATION
FUEL PUMP COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2TR-FE FUEL FUEL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
FUEL INJECTOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL PRESSURE REGULATOR COMPONENTS
REMOVAL
INSTALLATION
FUEL FILTER COMPONENTS
REMOVAL
INSTALLATION
FUEL PUMP COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1GR-FE EMISSION CONTROL EMISSION CONTROL SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
CANISTER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VACUUM SWITCHING VALVE (for EVAP) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
VENTILATION VALVE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR FUEL RATIO SENSOR (for Sensor 1) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
HEATED OXYGEN SENSOR (for Sensor 2) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
FUEL TANK CAP INSPECTION
Section Title Contents
1KD-FTV EMISSION CONTROL EMISSION CONTROL SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
EGR VALVE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VACUUM SWITCHING VALVE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VACUUM REGULATING VALVE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK CAP ON-VEHICLE INSPECTION
Section Title Contents
2KD-FTV EMISSION CONTROL EMISSION CONTROL SYSTEM ON-VEHICLE INSPECTION
FUEL TANK CAP ON-VEHICLE INSPECTION
Section Title Contents
1TR-FE EMISSION CONTROL EMISSION CONTROL SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
CANISTER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VACUUM SWITCHING VALVE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VENTILATION VALVE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
HEATED OXYGEN SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK CAP ON-VEHICLE INSPECTION
Section Title Contents
2TR-FE EMISSION CONTROL EMISSION CONTROL SYSTEM (for Leaded Gasoline Specification Vehicle) PARTS LOCATION
ON-VEHICLE INSPECTION
EMISSION CONTROL SYSTEM (for Unleaded Gasoline Specification Vehicle) PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
AIR PUMP (for Unleaded Gasoline Specification Vehicle) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR SWITCHING VALVE (for Unleaded Gasoline Specification Vehicle) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CANISTER (for Unleaded Gasoline Specification Vehicle) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VACUUM SWITCHING VALVE (for Unleaded Gasoline Specification Vehicle) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VENTILATION VALVE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR FUEL RATIO SENSOR (for Unleaded Gasoline Specification Vehicle) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
HEATED OXYGEN SENSOR (for Unleaded Gasoline Specification Vehicle) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK CAP ON-VEHICLE INSPECTION
Section Title Contents
1GR-FE INTAKE INTAKE SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
VACUUM SWITCHING VALVE (for ACIS) ON-VEHICLE INSPECTION
Section Title Contents
1KD-FTV INTAKE INTAKE AIR CONTROL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
INTAKE MANIFOLD COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
TURBOCHARGER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTERCOOLER COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2KD-FTV INTAKE INTAKE AIR CONTROL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
TURBOCHARGER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
1GR-FE EXHAUST EXHAUST PIPE COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1KD-FTV EXHAUST EXHAUST PIPE COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2KD-FTV EXHAUST EXHAUST PIPE COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1TR-FE EXHAUST EXHAUST PIPE COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2TR-FE EXHAUST EXHAUST PIPE COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1GR-FE COOLING COOLING SYSTEM ON-VEHICLE INSPECTION
COOLANT ON-VEHICLE INSPECTION
WATER PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FAN COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR COMPONENTS
ON-VEHICLE INSPECTION
ON-VEHICLE CLEANING
REMOVAL
INSTALLATION
Section Title Contents
1KD-FTV COOLING COOLING SYSTEM ON-VEHICLE INSPECTION
COOLANT ON-VEHICLE INSPECTION
WATER PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FAN COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR COMPONENTS
ON-VEHICLE INSPECTION
ON-VEHICLE CLEANING
REMOVAL
INSTALLATION
Section Title Contents
2KD-FTV COOLING COOLING SYSTEM ON-VEHICLE INSPECTION
COOLANT ON-VEHICLE INSPECTION
WATER PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FAN COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR COMPONENTS
ON-VEHICLE INSPECTION
ON-VEHICLE CLEANING
REMOVAL
INSTALLATION
Section Title Contents
1TR-FE COOLING COOLING SYSTEM ON-VEHICLE INSPECTION
COOLANT ON-VEHICLE INSPECTION
WATER PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FAN COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR COMPONENTS
ON-VEHICLE INSPECTION
ON-VEHICLE CLEANING
REMOVAL
INSTALLATION
Section Title Contents
2TR-FE COOLING COOLING SYSTEM ON-VEHICLE INSPECTION
COOLANT ON-VEHICLE INSPECTION
WATER PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FAN COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR COMPONENTS
ON-VEHICLE INSPECTION
ON-VEHICLE CLEANING
REMOVAL
INSTALLATION
Section Title Contents
1GR-FE LUBRICATION LUBRICATION SYSTEM ON-VEHICLE INSPECTION
OIL FILTER COMPONENTS
REPLACEMENT
OIL PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
1KD-FTV LUBRICATION LUBRICATION SYSTEM ON-VEHICLE INSPECTION
OIL FILTER COMPONENTS
REPLACEMENT
OIL PUMP COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
ENGINE OIL COOLER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
2KD-FTV LUBRICATION LUBRICATION SYSTEM ON-VEHICLE INSPECTION
OIL FILTER COMPONENTS
REPLACEMENT
OIL PUMP COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
ENGINE OIL COOLER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
1TR-FE LUBRICATION LUBRICATION SYSTEM ON-VEHICLE INSPECTION
OIL FILTER COMPONENTS
REPLACEMENT
OIL PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
2TR-FE LUBRICATION LUBRICATION SYSTEM ON-VEHICLE INSPECTION
OIL FILTER COMPONENTS
REPLACEMENT
OIL PUMP COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
1GR-FE IGNITION IGNITION SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
IGNITION COIL COMPONENTS
REMOVAL
INSTALLATION
VVT SENSOR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1TR-FE IGNITION IGNITION SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
IGNITION COIL COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2TR-FE IGNITION IGNITION SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
IGNITION COIL COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1GR-FE STARTING STARTING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
STARTER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTER RELAY ON-VEHICLE INSPECTION
IGNITION SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
1KD-FTV STARTING STARTING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
PRE-HEATING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
GLOW PLUG COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTER RELAY ON-VEHICLE INSPECTION
GLOW RELAY ON-VEHICLE INSPECTION
IGNITION SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
2KD-FTV STARTING STARTING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
PRE-HEATING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
GLOW PLUG COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTER RELAY ON-VEHICLE INSPECTION
GLOW RELAY ON-VEHICLE INSPECTION
IGNITION SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
1TR-FE STARTING STARTING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
STARTER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTER RELAY COMPONENTS
ON-VEHICLE INSPECTION
IGNITION SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
2TR-FE STARTING STARTING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
STARTER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTER RELAY COMPONENTS
ON-VEHICLE INSPECTION
IGNITION SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
1GR-FE CHARGING CHARGING SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
GENERATOR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1KD-FTV CHARGING CHARGING SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
GENERATOR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2KD-FTV CHARGING CHARGING SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
GENERATOR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
1TR-FE CHARGING CHARGING SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
GENERATOR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
2TR-FE CHARGING CHARGING SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
GENERATOR COMPONENTS
REMOVAL
INSTALLATION

Section Title Contents
A340F AUTOMATIC TRANSMISSION ELECTRONIC CONTROLLED AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
DEFINITION OF TERMS
PART AND SYSTEM NAME LIST
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
ROAD TEST
MECHANICAL SYSTEM TESTS
HYDRAULIC TEST
MANUAL SHIFTING TEST
MONITOR DRIVE PATTERN
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0500/42 P0974/62
P0710/38 P0976/63
P0712/38 P0977/63
P0713/38 P2716/77
P0717/67 P2769/64
P0722/61 P2770/64
P0973/62
TCM Power Source Circuit
Park / Neutral Position Switch Circuit
Stop Light Switch Circuit
L4 Position Switch Circuit
A/T P Indicator Circuit
AUTOMATIC TRANSMISSION FLUID ON-VEHICLE INSPECTION
SPEED SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
TRANSMISSION WIRE COMPONENTS
REMOVAL
INSTALLATION
ATF TEMPERATURE SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
PARK / NEUTRAL POSITION SWITCH COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
ADJUSTMENT
INSTALLATION
VALVE BODY ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
SHIFT LOCK SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
INSPECTION
FLOOR SHIFT ASSEMBLY COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
TORQUE CONVERTER CLUTCH AND DRIVE PLATE INSPECTION
TRANSMISSION CONTROL CABLE REPLACEMENT
AUTOMATIC TRANSMISSION UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
OIL PUMP COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
SECOND COAST BRAKE COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
OVERDRIVE BRAKE COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
OVERDRIVE DIRECT CLUTCH COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
DIRECT CLUTCH COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
FORWARD CLUTCH COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
SUN GEAR AND ONE-WAY CLUTCH COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
SECOND BRAKE COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
REAR PLANETARY GEAR COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
VALVE BODY COMPONENTS
DISASSEMBLY
REASSEMBLY
Section Title Contents
A750E AUTOMATIC TRANSMISSION ELECTRONIC CONTROLLED AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
DEFINITION OF TERMS
PART AND SYSTEM NAME LIST
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
ROAD TEST
MECHANICAL SYSTEM TESTS
HYDRAULIC TEST
MANUAL SHIFTING TEST
INITIALIZATION
MONITOR DRIVE PATTERN
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0705 P0781
P0710 P0973
P0712 P0974
P0713 P0976
P0711 P0977
P0717 P0985
P0722 P0986
P0724 P2714
P0748 P2716
P0751 P2740
P0756 P2742
P0771 P2743
P0776 P2757
P0778 P2759
AUTOMATIC TRANSMISSION FLUID ADJUSTMENT
EXTENSION HOUSING REAR OIL SEAL COMPONENTS
REMOVAL
INSTALLATION
SPEED SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
TRANSMISSION WIRE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
PARK / NEUTRAL POSITION SWITCH COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
ADJUSTMENT
INSTALLATION
VALVE BODY ASSEMBLY COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
SHIFT LOCK SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
INSPECTION
FLOOR SHIFT ASSEMBLY COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
TORQUE CONVERTER CLUTCH AND DRIVE PLATE INSPECTION
TRANSMISSION CONTROL CABLE REPLACEMENT
AUTOMATIC TRANSMISSION UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
OIL PUMP COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
CLUTCH DRUM AND INPUT SHAFT ASSEMBLY COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
VALVE BODY COMPONENTS
DISASSEMBLY
REASSEMBLY
Section Title Contents
A750F AUTOMATIC TRANSMISSION ELECTRONIC CONTROLLED AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
DEFINITION OF TERMS
PART AND SYSTEM NAME LIST
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
ROAD TEST
MECHANICAL SYSTEM TESTS
HYDRAULIC TEST
MANUAL SHIFTING TEST
INITIALIZATION
MONITOR DRIVE PATTERN
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0705 P0818
P0710 P0973
P0712 P0974
P0713 P0976
P0711 P0977
P0717 P0985
P0722 P0986
P0724 P2714
P0748 P2716
P0751 P2740
P0756 P2742
P0771 P2743
P0776 P2757
P0778 P2759
P0781 P2772
AUTOMATIC TRANSMISSION FLUID ADJUSTMENT
SPEED SENSOR COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
TRANSMISSION WIRE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
PARK / NEUTRAL POSITION SWITCH COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
ADJUSTMENT
INSTALLATION
VALVE BODY ASSEMBLY COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
SHIFT LOCK SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
INSPECTION
FLOOR SHIFT ASSEMBLY COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
TORQUE CONVERTER CLUTCH AND DRIVE PLATE INSPECTION
TRANSMISSION CONTROL CABLE REPLACEMENT
AUTOMATIC TRANSMISSION UNIT COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
OIL PUMP COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
CLUTCH DRUM AND INPUT SHAFT ASSEMBLY COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
VALVE BODY COMPONENTS
DISASSEMBLY
REASSEMBLY
Section Title Contents
CLUTCH CLUTCH SYSTEM PROBLEM SYMPTOMS TABLE
BLEEDING
CLUTCH PEDAL (for LHD) COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
CLUTCH PEDAL (for RHD) COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
CLUTCH MASTER CYLINDER COMPONENTS
REMOVAL
INSTALLATION
CLUTCH RELEASE CYLINDER (for 1GR-FE) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CLUTCH RELEASE CYLINDER (except 1GR-FE) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CLUTCH ACCUMULATOR (for 1GR-FE) COMPONENTS
REMOVAL
INSTALLATION
CLUTCH ACCUMULATOR (except 1GR-FE) COMPONENTS
REMOVAL
INSTALLATION
CLUTCH UNIT COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
G50 / G55 MANUAL TRANSMISSION MANUAL TRANSMISSION SYSTEM PROBLEM SYMPTOMS TABLE
MANUAL TRANSMISSION OIL ON-VEHICLE INSPECTION
MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION UNIT COMPONENTS
REMOVAL
INSTALLATION
INPUT SHAFT COMPONENTS
REMOVAL
INSTALLATION
OUTPUT SHAFT COMPONENTS
REMOVAL
INSTALLATION
COUNTER GEAR AND REVERSE IDLER GEAR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
R150 / R151 MANUAL TRANSMISSION MANUAL TRANSMISSION SYSTEM PROBLEM SYMPTOMS TABLE
MANUAL TRANSMISSION OIL ON-VEHICLE INSPECTION
MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION UNIT COMPONENTS
REMOVAL
INSTALLATION
INPUT SHAFT COMPONENTS
REMOVAL
INSTALLATION
OUTPUT SHAFT COMPONENTS
REMOVAL
INSTALLATION
COUNTER GEAR AND REVERSE IDLER GEAR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
R150F / R151F MANUAL TRANSMISSION MANUAL TRANSMISSION SYSTEM PROBLEM SYMPTOMS TABLE
MANUAL TRANSMISSION OIL ON-VEHICLE INSPECTION
TRANSFER ADAPTOR OIL SEAL COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION UNIT COMPONENTS
REMOVAL
INSTALLATION
INPUT SHAFT COMPONENTS
REMOVAL
INSTALLATION
OUTPUT SHAFT COMPONENTS
REMOVAL
INSTALLATION
COUNTER GEAR AND REVERSE IDLER GEAR COMPONENTS
REMOVAL
INSTALLATION

Contents
WINDSHIELD / WINDOWGLASS POWER WINDOW CONTROL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
ON-VEHICLE INSPECTION
Remote Up / Down Function does not Operate
Driver Side Power Window does not Operate with Power Window Master Switch
Front Passenger Side Power Window does not Operate with Front Passenger Side Power Window Switch
Rear Power Window LH does not Operate with Rear Power Window Switch LH
Rear Power Window RH does not Operate with Rear Power Window Switch RH
Power Windows do not Operate at All
POWER WINDOW MASTER SWITCH ON-VEHICLE INSPECTION
FRONT PASSENGER SIDE POWER WINDOW SWITCH ON-VEHICLE INSPECTION
REAR POWER WINDOW SWITCH ON-VEHICLE INSPECTION
POWER WINDOW REGULATOR MOTOR ON-VEHICLE INSPECTION
WINDSHIELD GLASS COMPONENTS
REMOVAL
INSTALLATION
BACK WINDOW GLASS COMPONENTS
REMOVAL
INSTALLATION
WINDOW DEFOGGER SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
PROBLEM SYMPTOMS TABLE
INSPECTION
QUARTER WINDOW GLASS COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
MIRROR POWER MIRROR CONTROL SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
PROBLEM SYMPTOMS TABLE
INSPECTION
INNER REAR VIEW MIRROR COMPONENTS
REMOVAL
INSTALLATION
OUTER REAR VIEW MIRROR COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
INSTRUMENT PANEL INSTRUMENT PANEL SAFETY PAD PRECAUTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
LOWER INSTRUMENT PANEL PRECAUTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
Section Title Contents
SEAT FRONT SEAT ASSEMBLY (for Separate Seat Type) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FRONT SEAT ASSEMBLY (for Bench Seat Type) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR SEAT ASSEMBLY (for Double Cab) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR SEAT ASSEMBLY (for Extra Cab) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
Section Title Contents
ENGINE HOOD / DOOR HOOD COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
HOOD LOCK CONTROL CABLE ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
FRONT DOOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
ADJUSTMENT
INSTALLATION
REAR DOOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
ADJUSTMENT
INSTALLATION
TAIL GATE COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
EXTERIOR FRONT BUMPER COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR BUMPER (for Step Type) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR BUMPER (for Flat Type) COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
NAME PLATE REPLACEMENT
FRONT DOOR BELT MOULDING COMPONENTS
REMOVAL
INSTALLATION
REAR DOOR BELT MOULDING COMPONENTS
REMOVAL
INSTALLATION
ROOF DRIP SIDE FINISH MOULDING COMPONENTS
REMOVAL
INSTALLATION
OUTSIDE MOULDING COMPONENTS
REMOVAL
INSTALLATION
FENDER PANEL MUDGUARD COMPONENTS
REMOVAL
INSTALLATION
SIDE STEP COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
INTERIOR FRONT FLOOR FOOTREST COMPONENTS
REMOVAL
INSTALLATION
ROOF HEADLINING (for Double Cab) COMPONENTS
REMOVAL
INSTALLATION
ROOF HEADLINING (for Extra Cab) COMPONENTS
REMOVAL
INSTALLATION
ROOF HEADLINING (for Single Cab) COMPONENTS
REMOVAL
INSTALLATION
FUEL LID LOCK CONTROL COMPONENTS
REMOVAL
INSTALLATION

Section Title Contents
LIGHTING LIGHTING SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
PROBLEM SYMPTOMS TABLE
ON-VEHICLE INSPECTION
HEADLIGHT ASSEMBLY COMPONENTS
REMOVAL
ADJUSTMENT
INSTALLATION
SIDE TURN SIGNAL LIGHT ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
REAR COMBINATION LIGHT ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
LICENSE PLATE LIGHT ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
HIGH MOUNTED STOP LIGHT ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
ROOM LIGHT ASSEMBLY COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
IGNITION KEY CYLINDER LIGHT COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
HEADLIGHT DIMMER SWITCH PRECAUTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
HAZARD WARNING SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STOP LIGHT SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
BACK-UP LIGHT SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT DOOR COURTESY SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
REAR DOOR COURTESY SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
WIPER AND WASHER WIPER AND WASHER SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
PROBLEM SYMPTOMS TABLE
FRONT WIPER MOTOR AND LINK COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT WIPER RUBBER COMPONENTS
REMOVAL
INSTALLATION
WIPER SWITCH PRECAUTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT WASHER MOTOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
Section Title Contents
DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
ON-VEHICLE INSPECTION
All Doors cannot be Locked / Unlocked Simultaneously
WIRELESS DOOR LOCK CONTROL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
REGISTRATION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
ON-VEHICLE INSPECTION
Only Wireless Control Function is Inoperative
No Answer-Back (Hazard Warning Light)
TRANSMITTER BATTERY COMPONENTS
REMOVAL
INSTALLATION
DOOR CONTROL TRANSMITTER MODULE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT DOOR LOCK ON-VEHICLE INSPECTION
REAR DOOR LOCK ON-VEHICLE INSPECTION
DOOR CONTROL RECEIVER COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
METER METER / GAUGE SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
INITIALIZATION
CALIBRATION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DATA LIST / ACTIVE TEST
ON-VEHICLE INSPECTION
Entire Combination Meter does not Operate
Malfunction in Speedometer
Malfunction in Tachometer
Malfunction in Fuel Receiver Gauge
Malfunction in Water Temperature Receiver Gauge
Warning Buzzer does not Sound
Seat Belt Warning Light for Driver Seat does not Operate
Seat Belt Warning Light for Passenger Seat does not Flash
COMBINATION METER PRECAUTION
COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
AUDIO / VISUAL AUDIO AND VISUAL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
IDENTIFICATION OF NOISE SOURCE
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DTC CHECK / CLEAR
DIAGNOSTIC TROUBLE CODE CHART
01-D6 62-44
01-D8 62-45
01-D9 62-46
01-DA 62-47
01-DB 62-48
01-DC 63-42
01-DE 63-44
01-DD 63-45
01-E0 63-46
01-E2 63-47
01-E3 63-48
01-E4 63-51
61-40 63-52
62-42
Noise Occurs
Pressing Power Switch does not Turn on System
No Sound can be Heard from Speakers (Audio is Mute)
Sound Quality is Bad Only when CD is Played (Volume is Too Low)
Cassette Tape cannot be Ejected
Cassette Tape cannot be Inserted or Played
CD cannot be Ejected
CD cannot be Inserted or is Ejected Right After Insertion
CD Sound Skips
Radio Broadcast cannot be Received (Bad Reception)
Sound Quality is Bad Only when Playing Tape
Tape is Tangled due to Incorrect Tape Speed or Auto-Reverse Malfunction
Illumination for Panel Switch does not Come on with Tail Switch ON
Poor Sound Quality in All Modes (Low Volume)
Illumination Circuit
Speaker Circuit
Radio Receiver Power Source Circuit
RADIO RECEIVER COMPONENTS
REMOVAL
INSTALLATION
FRONT NO. 1 SPEAKER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT NO. 2 SPEAKER COMPONENTS
REMOVAL
INSTALLATION
REAR SPEAKER (for Double Cab) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
REAR SPEAKER (for Extra Cab) COMPONENTS
REMOVAL
INSTALLATION
RADIO ANTENNA COMPONENTS
REMOVAL
INSTALLATION
RADIO ANTENNA CORD COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
HORN HORN SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
PROBLEM SYMPTOMS TABLE
ON-VEHICLE INSPECTION
INSPECTION
LOW PITCHED HORN COMPONENTS
REMOVAL
INSTALLATION
HIGH PITCHED HORN COMPONENTS
REMOVAL
INSTALLATION
Section Title Contents
OTHER SYSTEM CIGARETTE LIGHTER COMPONENTS
REMOVAL
INSTALLATION
POWER POINT SOCKET COMPONENTS
REMOVAL
INSTALLATION

CRUISE CONTROL SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
ROAD TEST
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0500 P0571
P0503 P0607
Cruise Control Switch Circuit
Cruise Main Indicator Light Circuit
TC and CG Terminal Circuit
CRUISE CONTROL MAIN SWITCH COMPONENTS
REMOVAL
INSTALLATION

Section Title Contents
ENGINE IMMOBILISER ENGINE IMMOBILISER SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
B2780 B2796
B2784 B2798
B2793 B2797
B2794 B2799/99
B2795
Power Source Circuit
UNLOCK WARNING SWITCH ON-VEHICLE INSPECTION

Section Title Contents
SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
CHECK MODE PROCEDURE
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
B1000/31 B1808/52
B1610/13 B1900/73
B1615/14 B1901/73
B1800/51 B1902/73
B1801/51 B1903/73
B1802/51 B1905/74
B1803/51 B1906/74
B1805/52 B1907/74
B1806/52 B1908/74
B1807/52
SRS Warning Light Remains ON
SRS Warning Light does not Come ON
TC and CG Terminal Circuit
STEERING PAD COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
DISPOSAL
SPIRAL CABLE COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT PASSENGER AIRBAG ASSEMBLY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
DISPOSAL
CENTER AIRBAG SENSOR ASSEMBLY COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
FRONT AIRBAG SENSOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
Section Title Contents
SEAT BELT SEAT BELT WARNING SYSTEM PARTS LOCATION
SYSTEM DIAGRAM
PROBLEM SYMPTOMS TABLE
FRONT SEAT INNER BELT ASSEMBLY COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT SEAT OUTER BELT ASSEMBLY PRECAUTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
DISPOSAL
REAR SEAT INNER BELT ASSEMBLY COMPONENTS
REMOVAL
INSTALLATION
REAR SEAT OUTER BELT ASSEMBLY COMPONENTS
REMOVAL
INSPECTION
INSTALLATION

Section Title Contents
AIR CONDITIONING AIR CONDITIONING SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
REFRIGERANT ON-VEHICLE INSPECTION
REPLACEMENT
REFRIGERANT LINE COMPONENTS
AIR CONDITIONING AND BLOWER UNIT COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
AIR CONDITIONING UNIT COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
BLOWER UNIT COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
BLOWER MOTOR ON-VEHICLE INSPECTION
BLOWER RESISTOR ON-VEHICLE INSPECTION
PTC HEATER ASSEMBLY ON-VEHICLE INSPECTION
COMPRESSOR AND PULLEY (for 2KD-FTV) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
COMPRESSOR AND PULLEY (for TR Series Engine) COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CONDENSER (for 2KD-FTV) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
CONDENSER (for TR Series Engine) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
EVAPORATOR TEMPERATURE SENSOR ON-VEHICLE INSPECTION
PRESSURE SWITCH ON-VEHICLE INSPECTION
HEATER BLOWER MOTOR RELAY ON-VEHICLE INSPECTION
MAGNETIC CLUTCH RELAY ON-VEHICLE INSPECTION
PTC HEATER RELAY ON-VEHICLE INSPECTION
AIR CONDITIONING CONTROL ASSEMBLY COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR CONDITIONING SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
HEATER SWITCH COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR CONDITIONING AMPLIFIER COMPONENTS
REMOVAL
INSTALLATION

Section Title Contents
BRAKE CONTROL ANTI-LOCK BRAKE SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
OPERATION CHECK
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
FREEZE FRAME DATA
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
C0200/31 C0273/13
C0205/32 C0274/14
C1235/35 C0278/11
C1236/36 C0279/12
C0210/33 C1241/41
C0215/34 C1243/43
C1238/38 C1244/44
C1239/39 C1245/45
C0226/21 C1249/49
C0236/22 C1251/51
C0246/23 C1337/37
ABS Warning Light Remains ON
ABS Warning Light does not Come ON
TC and CG Terminal Circuit
TS and CG Terminal Circuit
BRAKE ACTUATOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FRONT SPEED SENSOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
REAR SPEED SENSOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
DECELERATION SENSOR (for 4WD) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
BRAKE BRAKE SYSTEM PRECAUTION
PROBLEM SYMPTOMS TABLE
BRAKE FLUID ON-VEHICLE INSPECTION
BLEEDING
BRAKE PEDAL COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
BRAKE MASTER CYLINDER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
BRAKE BOOSTER COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
VACUUM PUMP (for KD Series Engine) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT BRAKE (for 2WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT BRAKE (for 4WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT BRAKE FLEXIBLE HOSE COMPONENTS
REMOVAL
INSTALLATION
REAR BRAKE (for 2WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR BRAKE (for 4WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR BRAKE FLEXIBLE HOSE COMPONENTS
REMOVAL
INSTALLATION
LOAD SENSING PROPORTIONING VALVE COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
Section Title Contents
PARKING BRAKE PARKING BRAKE SYSTEM PROBLEM SYMPTOMS TABLE
ADJUSTMENT
PARKING BRAKE LEVER COMPONENTS
REMOVAL
INSTALLATION
PARKING BRAKE CABLE (for 2WD) COMPONENTS
REMOVAL
INSTALLATION
PARKING BRAKE CABLE (for 4WD) COMPONENTS
REMOVAL
INSTALLATION


pliSection Title Contents
BRAKE CONTROL ANTI-LOCK BRAKE SYSTEM PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
OPERATION CHECK
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
FREEZE FRAME DATA
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
C0200/31 C0273/13
C0205/32 C0274/14
C1235/35 C0278/11
C1236/36 C0279/12
C0210/33 C1241/41
C0215/34 C1243/43
C1238/38 C1244/44
C1239/39 C1245/45
C0226/21 C1249/49
C0236/22 C1251/51
C0246/23 C1337/37
ABS Warning Light Remains ON
ABS Warning Light does not Come ON
TC and CG Terminal Circuit
TS and CG Terminal Circuit
BRAKE ACTUATOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FRONT SPEED SENSOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
REAR SPEED SENSOR COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
DECELERATION SENSOR (for 4WD) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
Section Title Contents
BRAKE BRAKE SYSTEM PRECAUTION
PROBLEM SYMPTOMS TABLE
BRAKE FLUID ON-VEHICLE INSPECTION
BLEEDING
BRAKE PEDAL COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
BRAKE MASTER CYLINDER COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
BRAKE BOOSTER COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
VACUUM PUMP (for KD Series Engine) COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT BRAKE (for 2WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT BRAKE (for 4WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT BRAKE FLEXIBLE HOSE COMPONENTS
REMOVAL
INSTALLATION
REAR BRAKE (for 2WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR BRAKE (for 4WD) COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR BRAKE FLEXIBLE HOSE COMPONENTS
REMOVAL
INSTALLATION
LOAD SENSING PROPORTIONING VALVE COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
Section Title Contents
PARKING BRAKE PARKING BRAKE SYSTEM PROBLEM SYMPTOMS TABLE
ADJUSTMENT
PARKING BRAKE LEVER COMPONENTS
REMOVAL
INSTALLATION
PARKING BRAKE CABLE (for 2WD) COMPONENTS
REMOVAL
INSTALLATION
PARKING BRAKE CABLE (for 4WD) COMPONENTS
REMOVAL
INSTALLATION

.......PLUS A LOT MORE


--------------------------------------------------------------------------------------

MANUAL SPECIFICATIONS:
==================

1. Requirements: WinZip.
2. Language: English
3. Compatible: All Versions of Windows & Mac
4. Downloadable: YES
5. File Format: HTML

DESCRIPTION:
=========

COVERS ALL MODELS & ALL REPAIRS A-Z

THIS IS NOT SOME GENERIC REPAIR INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL! THIS HIGHLY DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD YOUR VEHICLE.

COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS, ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS WILL HELP ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES !!.

CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU SEE IT AND YOU DO IT (DO-IT-YOURSELF MANUAL)

THIS IS THE SAME MANUAL THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO SERVICE & REPAIR YOUR VEHICLE! YOU CAN REFER THIS MANUAL RIGHT FROM YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE MOMENT.

ALL MANUALS ARE WINDOW'S VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!



RELATED KEYWORDS:
=============

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Searches:

• 2006 toyota hilux engine manual

Votes:

(based on 40 reviews)

Reviews:

  Robert wrote:

This is the 3rd Hilux manual I have bought and this one is easily the best manual out there for 2005 - 2009 Hilux.

Wish I have bought this first and saved my money that I spent for the 1st 2 hilux manuals

  Piet Lombard wrote:

Fantastic manual mate! I fully agree with the previous users comment.

  Peter Wang wrote:
I rate 5 stars to this manual. Very good one and the download process is also very simple.

5 minutes after paying I had the manual in my PC!!

  aligala wrote:
i want factory service/repair/shop manual hilux vigo 2008 engine 2kd ftv,1kd ftv
thanks

  Larry Shinn wrote:
Excellent Manual!!

  yasser wrote:
electrical system schematic wiring diagrams for toyota hilux 2006

  This manual is the best I have ever used but you must follow the instruction under your download code number.

  Excellent manual. This is the first time I have EVER given a 5 star review to anything but this is really surpassing quality.

  A little bit different as aspected but good

  Excellant; genuine toyota manual

  Assuming the specs are the same world wide, for at least the engine, it was good value at AUD$16 to get all the rebuild specifications. Would recommend!

  very good!

  Excelent product, good support

  *****

  Everything as I expected, Thanks

  Good, thanks

  excellent

  Very happy with product and speed of download.

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